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China Two-Stage Screw Air Compressor - Energy-Efficient Solutions from Leading Suppliers and Factory

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Introducing our advanced Two-Stage Air Compressor, designed with cutting-edge dual-stage compression technology to optimize air compression efficiency. Compared to traditional single-stage compressors, this innovative solution saves 5-8% more energy by approaching isothermal compression. By injecting fresh oil between the two compression stages, we effectively lower the inlet temperature, enhancing efficiency and reducing the compression ratio. This technology minimizes leakage between rotor seals, leading to exceptional volumetric efficiency.
Key Features of Our Two-Stage Air Compressor:
● Proprietary variable speed technology for improved efficiency and significant energy savings.
● High-quality components including SKF Bearings and optional GHH RAND / Rotor Comp Air End.
● Enhanced stability, reliability, and cost-effectiveness in industrial applications.
● Up to 35% reduction in power consumption compared to conventional frequency machines.
Our Two-Stage Air Compressor is perfect for various industries, including manufacturing, construction, and energy production, making it a versatile choice for your operations in China. As a leading supplier with a dedicated factory, we ensure precise control, efficient energy utilization, and long-lasting durability, helping you achieve greater production efficiency and substantial energy savings. Partner with us for superior air compression solutions tailored to your needs.

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    Details
    Air-end
    Two-stage compression compared to single-stage compression, the two compression tends to the most provincial power of the isothermal compression,from the principle, the single-stage compression of the two compression energy saving 5~8%.
    Won the award of Level 1 energy Efficiency Grade Certification. Compared with Level 2 Energy Efficiency GradeSave 10%-15% energy. Compared with Level 3 Energy Efficiency GradeSave 20%-30% energy.
    • Adopt two-stage independent compression ;
    • The pressure ratio is equal over both stages as well as having a lower compression speed, which helps improve volumetric efficiency;
    • Oil mist spray cooling is used between the stages to make the entire compression process close to isothermal compression and improve the compression insulation efficiency;
    • The two-stage rotors are directly driven by the bevel gear respectively, and the compression transmission efficiency is high;
    • The large diameter and low speed of the rotors reduce stress on the bearings, thus lengthening their life span as well as any other components.
    Controller
    Controller
    LCD HD touch monitor, PLC control ,Human menu interface design.
    Can display multi line operation parameters, historical records.
    Simple operation,inquiry, convenient maintenance.
    Inverter
    Inverter
    The inverter is the brain of the air compressor, and all operations of the air compressor are processed and regulated through the inverter, ensuring the safe and reliable operation of the air compressor system in all aspects. We typically use inverters from Megmeet, Inovance, and Zoncn, which are internationally renowned brands with stable and reliable quality and guaranteed after-sales service, providing customers with the best possible air compressor user experience.
    Motor
    Motor
    The main motor is an IP55 high-efficiency energy-saving permanent magnet motor carefully selected according to the application of the air compressor. (other IP level available)
    All meet the national energy efficiency standards, F-class insulation, B-class temperature rise, effectively prevent the entry of dust,SKF heavy-duty bearings ensure continuous trouble-free operation for a long time.
    Two-stage PM VSD Screw Air Compressor Technical Parameters
    Model SAT-30HP SAT-50HP SAT-60HP SAT-75HP SAT-100HP SAT-125HP SAT-150HP
    Power(KW) 22 37 45 55 75 90 110
    Horsepower(HP) 30 50 60 75 100 125 150
    Air Displacement/
    Pressure(m³/min/MPa)
    4.5/0.7 7.4/0.7 10.5/0.7 13.6/0.7 16.0/0.7 20.7/0.7 24.8/0.7
    4.2/0.8 7.1/0.8 9.9/0.8 12.3/0.8 15.5/0.8 19.5/0.8 24.0/0.8
    3.4/1.0 6.0/1.0 6.8/1.0 10.2/1.0 12.8/1.0 16.2/1.0 20.2/1.0
    2.6/1.3 4.6/1.3 5.7/1.3 7.0/1.3 10.2/1.3 13.2/1.3 15.2/1.3
    Air Outlet Size DN25 DN40 DN50 DN50 DN50 DN65 DN65
    Noise db(A) 68±2 68±2 72±2 76±2 76±2 76±2 76±2
    Driven Method Direct Driven
    Type PM VSD
    Start Method Variable Frequency Start
    Length (mm) 1150 1280 1280 1850 1850 2400 2800
    Width (mm) 800 950 950 1250 1250 1500 1650
    Height (mm) 1200 1350 1350 1650 1650 1800 1900
    Weight (kg) 400 500 700 1000 1300 1800 2300
    Two-stage PM VSD Screw Air Compressor Technical Parameters
    Model SAT-175HP SAT-220HP SAT-250HP SAT-275HP SAT-300HP SAT-350HP
    Power(KW) 132 160 185 200 220 250
    Horsepower(HP) 175 220 250 275 300 350
    Air Displacement/
    Pressure(m³/min/MPa)
    29.0/0.7 34.0/0.7 39.0/0.7 43.2/0.7 48.5/0.7 51.8/0.7
    28.0/0.8 32.5/0.8 38.0/0.8 42.0/0.8 46.2/0.8 51.0/0.8
    23.2/1.0 28.0/1.0 32.0/1.0 38.1/1.0 41.2/1.0 45.8/1.0
    18.8/1.3 23.2/1.3 27.7/1.3 31.9/1.3 31.6/1.3 37.2/1.3
    Air Outlet Size DN80 DN80 DN100 DN100 DN100 DN100
    Noise db(A) 78±2 78±2 78±2 78±2 82±2 84±2
    Driven Method Direct driven
    Type PM VSD
    Start Method Variable Frequency Start
    Length (mm) 2800 3000 3500 3500 3900 3900
    Width (mm) 1650 1850 1950 1950 2200 2200
    Height (mm) 1900 2000 2200 2200 2400 2400
    Weight (kg) 2600 3200 4000 4300 5000 5300
    Frequently Asked Questions
    How to choose air compressor?
    When selecting an air compressor, it’s important to consider the specific needs of your site. Factors to consider include the required flow rate, desired pressure, whether an oil-based or oil-free machine is preferred, and the dew point temperature of the compressed air. By taking these factors into account, you can choose an air compressor that meets your specific needs and ensures optimal performance.
    Which payment terms you can accept?
    We can accept flexible payment include Bank Transfer, LC, DP, or Combination terms as negotiation.
    Can you do OEM and ODM?
    Yes, OEM and ODM are both available for us. With the requirements customization of the material, colors, style, the basic quantities will be advised after we discussed together.
    What is the MOQ?
    The MOQ, or minimum order quantity, for sample orders is just 1 set. However, for compressors ranging from 7.5-37kw, the minimum quantity is 3-5 sets. For compressors over 55KW, the MOQ is 1-2 sets. It’s important to note that the MOQ can be adjusted based on your specific situation, so be sure to discuss your needs with our team.
    How long will you take to arrange production?
    As an experienced air compressor manufacturer, our standard production time is typically between 20-25 days.
    How about your after-sales service?
    1. Provide customers with installation and commissioning online instructions.
    2. Prepare and Well-trained engineers available to overseas service within one year.
    3. Worldwide agents and after service available.
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